Staff Loads Engineer (TX/SD)
Shield AI
What you'll do:
- Own the development of aerodynamic and structural load envelopes for the full vehicle, from clean-sheet through flight test
- Lead maneuver, gust, landing, and ground loads analyses, including both quasi-static and dynamic cases
- Coordinate closely with GNC, aero, and structural teams to define load cases tied to mission profiles and flight control behaviors
- Develop and validate loads models using tools like NASTRAN, FEMAP, MATLAB, or custom Python/Simulink scripts
- Support the sizing and analysis of critical structural components through detailed load maps and V-n diagrams
- Conduct aeroelastic stability assessments, including divergence and control reversal checks
- Lead traceability of loads inputs/outputs across ICDs, FEA models, and design justification documents
- Interface with test engineering to support strain gauge placement, instrumentation plans, and correlation of in-flight data
- Author and present loads documentation for reviews, compliance, and technical buy-in
- Support the long-term refinement of loads methodologies and automation across the aerostructures team
Required qualifications:
- Bachelor’s or Master’s degree in Aerospace Engineering, Mechanical Engineering, or related field
- 8+ years experience performing loads and aeroelastic analysis for aircraft (manned or unmanned)
- Proficiency with loads modeling tools such as FEMAP, NASTRAN, MATLAB, or other relevant simulation environments
- Strong understanding of aircraft flight envelopes, control surface effects, and structural load paths
- Demonstrated experience supporting both design and test phases with accurate load predictions
- Excellent documentation, cross-functional collaboration, and communication skills
Preferred qualifications:
- Experience on UAV, eVTOL, or tactical military platforms
- Familiarity with MIL-A-8860, FAR Part 23/25 loads regulations, or similar certification standards
- Knowledge of aeroelastic stability, load alleviation, and adaptive control
- Experience developing internal tools or automation for loads generation and reporting
- Active or previous DoD clearance (not required)