Program Planning Engineering Intern - 2026 Summer Intern (R4106)
Shield AI
Project Goals & Deliverables:
- Project Objectives:
- De-risk early XBAT facility planning by clarifying requirements, mapping material flow/adjacencies, and quantifying capacity vs. demand/shift scenarios ahead of the next gate.
- Establish a lightweight, repeatable toolkit (templates, capacity model, risk/long-lead tracker, readiness dashboard) that the team can adopt post-internship without changing current deliverables or procurement.
- Project impact on the business/team:
- Improves pre-gate decision quality and reduces iteration cycles by surfacing long-lead exposures and capacity constraints early.
- Creates a single source of truth that aligns MFG, Test, EHS, Quality, and Supply Chain with clear owners, definitions, and cadenced updates.
- How this supports the intern’s specific career path:
- Builds practical skills in facilities planning, capacity modeling, cross-functional stakeholder management, and risk control in a real manufacturing program.
- Produces portfolio-ready artifacts (layout options, metric dictionary, dashboard, readout) and experience presenting to engineering and leadership audiences.
- Project deliverables:
- Intermediate milestones: Wk2—Discovery & Charter v0.5; Wk4—Material-flow map + “good/better/best” layout options v0.5; Wk6—Capacity+takt model v0.8 + risk/long-lead tracker v0.8 + readiness dashboard prototype; Wk8—Integrated v0.9 set after pilot feedback.
- Final (Wk10): Facility Design Readiness Packet & Gate Pre-Read (slides + appendix) including Charter v1.0, three annotated layout options with assumptions/tradeoffs, capacity model with 2–3 demand/shift scenarios, risk & long-lead register with owners/dates, readiness dashboard v1.0, and a handoff README/backlog.
Required qualifications:
- Facility planning fundamentals: material flow mapping, basic layout trade-offs.
- Capacity modeling in spreadsheets: pivots, scenario analysis, goal seek, clear metric definitions & assumptions.
- Risk management basics: building/maintaining a risk & long-lead register with triggers, owners, and mitigations.
- Stakeholder interviewing & synthesis: turning notes into crisp charters, RACIs, and decision logs.
- Data hygiene & documentation: version control of docs, naming conventions, and reproducible calculations.
- Dashboard/prototyping literacy: charts and simple KPIs in Excel/Sheets or Power BI/Tableau (non-production).
- Clear written/visual communication: executive-ready slides, succinct status updates.
- Professional cadence: meeting facilitation, follow-through on action items, and on-time milestone delivery.
KPIs & Milestones:
- Wk 1 – Charter & Plan v0.5 approved: Sponsor sign-off on 1–2 page charter; timeline and access list confirmed (approval recorded).
- Wk 2 – Discovery complete: ≥8 stakeholder interviews across MFG, Test, EHS, Quality, Supply Chain; notes centralized; coverage ≥90% of required roles.
- Wk 4 – Material flow & Layout options v0.5: End-to-end flow map covering ≥90% of known steps; 3 “good/better/best” layouts with assumptions; review held with ≥3 functions; ≤5 open comments.
- Wk 6 – Capacity model v0.8: 2–3 demand/shift scenarios; validation within ±10% vs SME back-of-envelope; metric dictionary v0.8; demo completed.
- Wk 6 – Risk & Long-lead register v0.8: ≥15 items captured; ≥90% with owners/triggers/dates; long-lead visibility (lead time, need-by) for ≥80% identified criticals.
- Wk 7 – Cadence pilot run: 1 full status/reporting cycle executed; meeting adherence ≥90%; action items closed within 3 business days.
- Wk 8 – Integrated set v0.9: Updated layouts, model, and registers incorporating pilot feedback; comment burn-down to ≤3 minor issues.
- Wk 9 – Gate Pre-Read dry run: 15–20 slide narrative tested with sponsor + ≥2 stakeholders; passes 10-point checklist (story, risks, asks, options, metrics).
- Wk 10 – Final Readout & Handoff: Facility Design Readiness Packet v1.0 delivered; all artifacts versioned; README + next-step backlog; usefulness rating ≥4/5 from sponsor and ≥2 stakeholders.